Faucets Manufacturing Process
When you think about bathroom fixtures and vessel sink accessories, your mind is instantly drawn to faucets. They work by turning the faucet handle on, which opens thevalve that controls water temperatures and stream modification underwater. They’re a fusion of various parts that make the gadget whole.
What are the components of a faucet?
How is the bathroom faucets manufacturing process?
Here comes a bathroom faucets manufacturer will answer you.
Faucet consists of;
- Body
- Cartridge
- Faucet handle
- Spout tube
- Inlet hose
- Aerator
Bathroom faucets not only conveys water from the pipe’s framework but also enhances and complement the beauty of the bathrooms with its state-of-the-art uniqueness, inspiration, and styles. Bathroom sink faucets are usually made from brass, but others are made from materials like die-cast zinc or chromed plastic. Moreover, some bathroom faucets have one or more control cartridges.
Before opting for a particular faucet brand, you must ensure that the gadgets follow the water preservation law of the United States. If you’re looking for shower systems, they must release two gals (7.6 liters) of water in one minute. On the other hand, shower and tub faucets are confined to two and a half gal (9.5 liters).
· What Material Is Used to Make a Faucet?
Before delving into the bathroom sink faucet production process, let’s look at some of the materials plumbing companies use to make bathroom accessories.
Faucets Manufacturing Material- Brass
It’s a combination of copper and zinc. Brass is a popular choice among many faucet production companies because it protects the gadget from hard water calcification and water erosion. The material also has traces of alloying components like bismuth that make the manufacturing process simpler and straightforward.
Faucets Manufacturing Material- Zinc
If you’re looking for an affordable option for your inspirational restroom renovator space, then faucets made from zinc are the best ones to go for. The issue with zinc kitchen faucets is that they require frequent replacement. Its continuous contact with hard water makes them vulnerable to corrosion. They’re definitely expensive in the long run when you compare them with their brass counterparts.
Faucets Manufacturing Material - Stainless Steel
You’ll never miss finding bathroom faucets made from stainless steel from various brands. It’s quite popular due to its no-lead concepts. Kitchen or bathroom faucet manufacturers like BWE or MOEN are now embracing stainless steel materials since it provides a simple yet elegant style. They’re somewhat more affordable than the brass option. However, stainless steel faucets are a feasible and weak option considering their extended lifetime.
Faucets Manufacturing Material-Plastic
Most experts agree that people should shun away from plastic bathroom accessories when redesigning their bathrooms and even kitchen. Plastic faucets are affordable but often need replacements because they’re not tough.
· Various Finishing for Bathroom Accessories
Quality finishes will safeguard the kitchen faucet’s surface and ensure easy maintenance. Moreover, finishing the bathtub faucets will improve the aesthetic of the bathroom design. It’ll ensure the decorative style of the room is modern and trendy. There are various finishing for faucets on the market.
· Faucets Manufacturing Finishing includes：
Bronze
Bathroom fixtures with satin or oil-scoured bronze look spectacular in a vintage bathroom design. Even though bronze faucets and shower systems are extremely expensive, they ensure the fittings are easy to maintain and provide the best inspiration.
Brushed Nickel
Restroom bathtubs, showers, and tap fixtures brushed with nickel bring a charming inspirational atmosphere to any bathroom design. Brushed nickel is a popular finishing style, but keep in mind that it’s among the costliest on the market.
Chrome
A good adaptable finish for any modern faucet is chrome. You’ll never go wrong with this type of finish on any bathroom design style. They’re easy to clean and scratch-resistant. Chrome finishes are quite affordable too.
There are still a lot of other colors, such as Gray Gun, Black Matte, and Brushed Gold.
· Bathroom Faucets Design
Many faucet manufacturing companies produce a variety of assorted kitchen and bathroom fixtures, from quality shower systems to bathtubs and faucets. They do this to cater to the needs of various consumers. Faucets come in a wide variety of styles, wrap-ups, and hues. Some take the ergonomic nature with long drawn-out spouts and simple handles you can operate easily.
The shape of a bathroom or kitchen faucet affects the overall assembly procedure. Some designs are quite challenging to create than other styles. Faucet companies may look at alternative ways to manufacture such faucets. Homeowners shouldn’t worry as there is custom-made production of exceptional kitchen and bathroom fixtures, including special functions, unique styles, and assorted hues.
These faucet manufacturers can produce the best bathroom fixtures by modifying the faucet’s look, using more than one finish, which guarantees a longer lifespan. Let’s now look at the step-by-step manufacturing procedure for kitchen and bathroom faucets.
· 11 Crucial Steps for Faucet Manufacturing Procedure!
The procedure involved in producing kitchen and bathroom faucets will influence their durability. Here’s a complete breakdown of all the phases that take place in the Faucets Manufacturing !
1. Purchasing and Assembly of Raw Materials
The first step to creating sleek kitchen and bathroom faucets is attaining raw materials. Most faucets manufacturing companies will outsource raw materials, which are basically 100% brass. The production team will ensure that the raw material is pure and can resist hard water calcification and erosion.
Today, the assembly procedure is exceptionally mechanized, with quality robotized machines that allow little or no room for human error. The assembly procedure includes shaping the brass into the body of a kitchen or bathroom faucet, plus gathering other parts of it. They’ll then assess the new products, determining whether or not they’re ready for packaging.
The faucets manufacturing procedure is highly influenced by the ecological guidelines of a particular government, which most of the time have required companies to come up with new approaches to align with them.
2. Gravity Casting
Popularly known as the die-making procedure, its the second production phase. The rough faucet body is placed in a die-cast machine. After the rough faucet body is removed from the machine, it’s cleaned, then pieces around the body are cut to give it the perfect faucet shape. Finally, the experts clean up the scraps and chippings when the cutting stage is done.
Notably, the second stage of the production phase provides the desired style, shape, and finish to the kitchen faucet’s rough body. Experts easily do it with the help of a vertical machining center machine.
3. Casting and Moulding
The first step to creating sleek kitchen and bathroom faucets is attaining raw materials. Most faucets manufacturing companies will outsource raw materials, which are basically 100% brass. The production team will ensure that the raw material is pure and can resist hard water calcification and erosion.
Today, the assembly procedure is exceptionally mechanized, with quality robotized machines that allow little or no room for human error. The assembly procedure includes shaping the brass into the body of a kitchen or bathroom faucet, plus gathering other parts of it. They’ll then assess the new products, determining whether or not they’re ready for packaging.
4. Machining of Bath Fittings and Accessories
The procedure entails cutting the faucet’s body to ensure it reaches its dimensional accuracy, shaping it precisely, and meeting the kitchen or bathroom designable requirements. The lathe is used by most production teams to create the characteristics of the faucet, after which the rough body is passed through the transfer machine lines.
Other machines like milling and drilling are also used at this stage to ensure that faucets are error-free and of top-notch quality. At this stage, the water passage area will also get smoothened.
5. Grinding Bathroom Faucets and Other Bath Fittings
The bath fittings and accessories are given their desired shapes, and all impurities are removed through the grinding stage. The bath fittings are grated in this production phase using a high-speed machine that removes even the most minor redundant pieces. This will ensure the basin taps have a smooth and perfect shape.
6. Polishing Bath Fittings and Accessories
The first step to creating sleek kitchen and bathroom faucets is attaining raw materials. Most faucets manufacturing companies will outsource raw materials, which are basically 100% brass. The production team will ensure that the raw material is pure and can resist hard water calcification and erosion.
Today, the assembly procedure is exceptionally mechanized, with quality robotized machines that allow little or no room for human error. The assembly procedure includes shaping the brass into the body of a kitchen or bathroom faucet, plus gathering other parts of it. They’ll then assess the new products, determining whether or not they’re ready for packaging.
The faucets manufacturing procedure is highly influenced by the ecological guidelines of a particular government, which most of the time have required companies to come up with new approaches to align with them.
Once the procedure is complete, all bath fittings from showers, toilets, and faucets will complement and match the entire restroom with perfect polished finishing. The completed versions of these products are sent for quality checking.
7. Screening the Faucets to Rule Out Defects
Before modern faucets and fixtures are taken for chrome plating, they must go through various quality and efficiency checks. The production team ensures all bathroom accessories from showers, faucets for kitchens, toilets, and bathtubs, among other fittings, are 100% without any geographical errors or quality issues.
If the project has faucets for kitchens, and showers that don’t match in terms of non-symmetrical lines or some other defects. The kitchen faucets and shower accessories are taken back to the previous stage of the project or are completely thrown away.
8. Chrome Plating-Electroplating Bathroom Faucet
Electroplating showers and faucet accessories is imperative in ensuring they’re durable and corrosion-free for everyday use. Moreover, chrome plating is a protective barrier for modern kitchen and bathroom accessories. The sanitary ware faucets are first cleaned in a solution of caustic and soda.
Once done, a sleek coating of nickel is applied to the faucets. It’s then followed by chrome plating and copper plating. Reputable faucets production experts like BWE Faucets will always ensure that the sleek chrome plating coat has a thickness of 10-12 microns. Once the showers, faucets for kitchens, and other bath fittings are chrome plated, they’re taken for quality screening. A quality analyst tests and records the plating to see how well they complement the accessories.
9. Faucets Assembly
Once all parts of the faucets are chrome plated, they’re now ready for the assembly phase. As stated earlier, modern faucets consist of a nozzle, sleek lift rod, handle, cartridge, mixing chamber, and water inlet. Each part complements the other for the whole faucet to work efficiently.
In this phase of the production project, each part is assembled with top-notch precision using the latest technology to form various faucet styles. Other experts will be hands-on during this phase. To maintain quality, they conduct the assembling project manually to ensure the shower and faucet fittings are functional before any plumbing fixtures.
10. Testing Shower and Faucet Fittings
After the showers and faucet fittings are assembled, they are tested to ensure they work fine. Using the latest technology, the experts will look at the details of faucets in terms of dimension and durability. First, the faucets are tested with air and then water to see if they operate it.
After confirming that the new products are ready for everyday use, they’re marked with the brand’s name like, Delta faucet, using laser marking technology. Once done, the shower and faucet fitting are then cleaned with a suitable kitchen or bathroom faucet cleaner. The products then are packed in tiny boxes, then repackaged to another additional inspiration packaging for sales purposes.
11. Shower and Faucet Delivery
Once the production company packs its new products meticulously, they’re ready for delivery. Most faucets manufacturing companies in China have various B2B and B2C customers globally who need these products. Therefore, they ensure that they deliver these inspirational products on demand.
· Take Away!
Many people know what the end product of a faucet looks like but don’t have the slightest idea of the procedure for producing bathroom and kitchen faucets. As seen above, the project requires a lot of precision and efficiency, a reason many production companies have incorporated technology in their manufacturing procedure to save time, space, and money.
Perfection is always at the back of the mind of a reputed bathroom and kitchen faucet production firm. It ensures right from purchasing the raw material to the final delivery phase to customers is efficient. The experts give attention to the faucet’s look, smoothness, proper functioning, quality, and durability; while keeping production costs low to save money and time in the long run and ensure the outlook of the shower area is perfect.
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